Manufacturers of dairy-based food such as ice cream, yogurt, and snack foods often look for ways to differentiate their product lines by adding pieces of colorful, fun, or uniquely flavored ingredients as decorative toppings or inclusions.
These are often irregularly shaped pieces of chocolate, nuts, dried fruit, cereals, or grains, which need to be the right size and shape to maximize their visual effect.
When sizing these ingredient pieces, the ultimate aim is to achieve close to 100% of the particles falling into the desired, specified particle size band otherwise there is waste and a loss in efficiency as re-work has to be done.
The method used to correctly create these pieces matters greatly. For example, an inappropriate selection of an impact mill can result in a wide particle size distribution, with lots of fines, which would need to be removed and oversized particles will have to be screened out.
The oversized pieces can possibly be re-milled, but the fines will be discarded and wasted if they are deemed unusable. Crushing equipment may be considered an option, but it too will often create a wide PSD with little control.
An added complication with foods such as these is that many of them are very heat sensitive due to the high natural fat or moisture content. In this regard, the invested/transferred energy imparted to the ingredient has to be as low as possible.
The Quadro® Comil® range offers the ideal solution due to its low speed, low energy conical milling action which means there is very little material temperature increase.
Ingredient particles are gently passed through a sizing screen by the action of a rotating impeller. The screen aperture size and shape can be chosen and adjusted for each and every application to achieve the desired particle size and shape. Different impeller profiles can be used to minimize the undesired fine particles and lessen waste.
The new G96 Food Mill is added to the Quadro portfolio and offers a cost effective, fast delivery time solution with an attractive ROI.
Purpose-built for food processing and milling, the G96 Food Mill harnesses the well known and valued Comil® technology. With its range of screens & impellers, the right combination can be selected to create the target PSDs of these sensitive food inclusions.
It is easily configurable, has an easy-clean design and is low maintenance. With inbuilt operator safety features and user-friendly controls, this mill enables operational efficiency with minimized downtime.
Both specialty and large food manufacturers have deployed Quadro® Comils® for challenging size-reduction applications. Combining decades of reliable service and energy-efficient operation along with application experience, our customers have achieved robust ROI on their investments.